Vials/Ampoules (Double Feeding) Automatic Packing Production Line(PBZ260S)

Sample
According to the latest demand of the market,scientific research technicians of our company designed and developed the line machine,which is specially for vial/ampoule double feeding blister and packing into cartons. The line machine integrate blister forming,vial/ampoule feeding together,detection,rejection and carton packing into an organic whole,which with compact structure,simple operation and PLC touch screen adopted.Change parts can specially designed according to customer's requirement.


Overview
DPP-260T1 support / entrustment packaging machine is the improvement equipment introduced by our company on the basis of the original blister packaging machine combined with advanced foreign models, which is the domestic leading level. This machine is suitable for the packaging of capsules, tablets and other items. The main equipment of this machine includes PVC heating, forming, feeding and testing, heat sealing, stroke traction, punching and rejecting.
 
1. Adopting the heating of the plate----- shortening the heating time of PVC, effectively protecting the molecular structure of PVC, and saving energy. When the machine is stopped, the heating plate is automatically opened to prevent the PVC from overheating.
2. The molding device ------ is formed by positive pressure blowing, which ensures that the blister is thick and even throughout, and is smooth and clean.
3. With increased pressure cylinder heat seal ------- When the machine is stopped, the anilox plate rises with the cylinder rod, thus protecting the packaged product from overheating.
4. Stroke traction ------ smooth running, accurate synchronization, the stroke can be adjusted from 30-120mm, that is, the plate size can be freely designed within this range.
5. Variable speed adjustment ------ Speed adjustment using Japanese Omron inverter.
6. Equipped with PLC circuit control ------ unified control with touch screen.
7. This machine complies with GMP standards.
8. This machine complies with the safety environmental standards of blister packaging machines in China's pharmaceutical industry.
 
XWZ120 horizontal cartoning machine is a mechatronics product developed by our company with years of production experience and advanced technology. It is made up of feeding-instruction folding-pill box--injection of drugs and instructions into the box-carton batch number-pill box sealing- The output of the finished product and other components are automatically controlled by machine, electricity, light and gas to realize the automatic production of pharmaceutical packaging. The advanced testing methods are adopted in each operation link. The unqualified products are automatically removed to ensure the qualified rate of finished products, and the human error is controlled. At the minimum, it effectively prevents the quality of the drug from being contaminated during the packaging process, and ensures that the pharmaceutical packaging production process fully complies with GMP requirements and greatly reduces production costs and labor intensity.
 
Performance characteristics:
1. The XWZ-120 cartoning machine completely adopts the balcony structure design. The whole machine has a balcony-type suspended structure. The machine is scattered with dirt. It will fall from the suspended seam to the uniform collection place under the machine for easy cleaning and full body. Stainless steel wrap, closed circuit and pneumatic structure make the machine more user-friendly. The drive unit is located at the rear of the machine and is completely open on the operator's side. It is GMP-compliant and easy to operate. The innovative compact design and ergonomic construction allow the operator to get the most out of the equipment and clean it, all in one easy operation.
2. The outer cover of the equipment body is covered with high-quality 304 stainless steel cover, and the operation area is made of aluminum alloy tempered glass combined protection door with magnetic switch protection. During the normal production process of the machine, the protective door is in a closed state. When the protective door is opened, the machine will automatically stop running. Provides security for the operator.
3. The device adopts a horizontal packing box, and the paper box is placed in the rotating chain through the eccentric rotating suction cup, and the rotating chain is operated in the same direction gap, and the paper box and the medicine are all packaged and packed in a lying down manner.
4. The gap type progressive box library conveying device can accommodate 800 cartons to ensure the supply of the carton.
5. The control system uses the human-machine interface touch screen to dialogue with the machine to realize the adjustment of each station program and the statistics of the machine production status. Fault alarm display and other functions.
6, the program uses PLC full automatic monitoring, photoelectric detection mechanism, can carry out the lack of plate loading and automatic display of carton jam, alarm and automatic rejection, to ensure the output of the finished product. And the automatic count is displayed on the screen.
7. This machine adopts several high-reliability mechanical overload automatic protection devices, which can protect the sudden occurrence of the operation and protect the machine from damage.
8. In order to improve the production capacity of the user and reduce the operation of the personnel, the machine only needs to install an automatic feeding and feeding mechanism, which can form an efficient packaging production line with the aluminum-plastic blister machine, greatly improving the user's production efficiency and production cost. .
9, the main function: manual automatic folding (1- 4 fold) transport; material automatic feeding, feeding; carton automatic deployment, manual · material automatic boxing, synchronous printing (three rows) batch number, carton automatic sealing, waste Automatic rejection.
10. XWZ-120 horizontal cartoning machine can reliably load items with stable or regular appearance in a certain size range into the specific carton of the specification, and seal the carton out. Suitable for all kinds of Carton packaging for pharmaceuticals, food, cosmetics and other related industries.
11. XWZ-120 horizontal cartoning machine can be used as the terminal of other upstream machines to complete the product packing task. It can also be used as the upstream machine of other downstream machines such as bundling and packing, and can also be used as a stand-alone machine.
12, XWZ-120 horizontal cartoning machine can meet the user's replacement product specifications, the replacement of mold types and mold production cycle is short, assembly and commissioning is simple, not only suitable for the production needs of large-volume single-use users, but also to meet The user needs to produce small quantities and multiple varieties.
13. This machine is more suitable for pharmaceutical packaging. It can be used in conjunction with aluminum-aluminum, aluminum-plastic, aluminum-plastic aluminum blister packaging machine. The effect is the best, and it meets the requirements of "GMP" of National Pharmaceutical Production Quality Management Regulations.
 
Use environmental conditions and working conditions
1. Environmental conditions
a. Ambient temperature: 10 ~ 30 ° C
b. Power supply voltage: 380V/50Hz/single-phase AC
c. Air source pressure: 0.6Mpa
d. Air source flow: 15-20m3/h
2. Working conditions
Carton
Paper 280~350/gm2 imported white paper
Since the quality of the packaging carton directly affects the final packaging quality and the normal operation of the equipment, the quality of the packaging carton is high, which not only requires the paper to meet the above requirements, but also the manufacturing process of the carton. Certain requirements to meet the needs of equipment process flow.
b. Instruction manual
Paper: 60-70g/m2 white paper
It is required to be cut and clean, without paper wool, curling, ruffles, sand, hard blocks and delamination under no force.
 
Innovation
1. The whole line is designed and manufactured according to the space space of the current GMP standard workshop.

2. Separate design of each functional area of the whole line, using German imported photoelectric eye tracking and detection to automatically control the entire line operation.

3. The movement of each station in the whole line has a very high electronic automatic synchronism, which makes the operation of the whole line more coordinated, more balanced and low noise.

4. This line integrates the support/input and the packing and packaging, and the operation is simple, PLC programmable control, touch type man-machine interface.

5. High degree of automation, wide control range, high control precision, sensitive control response and good stability.

6. This production line can not only be produced in linkage, but also can be produced in a single machine.

7. The number of parts is small, the structure of the machine is simple, and the maintenance is convenient.

8. Low decibel design, ergonomic application.

9. The coherent conveyor system is used to connect the support/into the carton and the carton to ensure the multi-machine linkage.

PBZ-260S Main Technical Parameter

If you are interested in this, please contact me: Nana Zhang
Cell Phone: 0086-15800947006
https://medigrade.en.made-in-china.com/ made-in-china.com